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SOP for Procedure for Entries to be Made on Material Bin Card

OBJECTIVE
To lay down a procedure to enter data into 'Material Bin Card' and reconciliation of stock of individual raw materials and / or packaging materials.

SCOPE
This procedure applies to Warehouse Department of XYZ Limited.

RESPONSIBILITY
Raw material warehouse personnel to follow the procedure.
Quality Assurance personnel (Dispensing chemist) to verify the reconciliation of stock.
Warehouse in charge and Beta-Lactam In-Charge to ensure the compliance.

PROCEDURE
  • On receipt of the ‘Goods Receipt note" duly approved and signed by Q C Manager, warehouse in charge shall open a new 'Material Bin Card' (MBC) (annexure-1).
  • Separate MBC will be maintained for every lot/batch/Pharmacopoeia grade of the material.
  • The various entries to be made under different headings on the material bin card are as follows:
  1. Under 'Material Code' the specific identification code for a raw material and/or packaging material shall be entered.
  2. Under 'Material', in case of raw material ,the generic name of the raw material followed by the Brand name, if any in brackets, shall be specified. In case of packaging material, name of the packaging material shall be specified.
  3. The 'Approved Quantity' column shall be filled to state the weight or number of units approved by QC for use.
  4. The date on which QC department approved the particular lot or batch of raw material/packaging material shall be entered under 'Approved date'.
  5. Under GRN No./AR. No., AR No. of the raw material/packaging material shall be entered.
  6. Under 'Unit', the unit under which it is quantified shall be specified. For e.g., weight - Kg or gms, Volume - litres or mL, Numbers - Nos. etc.,
  7. Periodic 'Issue details' of a material with respect to Date issued, for the Product issued, Batch No. of the product, quantity issued, signature of the dispensing person and balance stock remaining shall be entered on the respective Material Bin Card after dispensing.
  • Stock reconciliation shall be performed by warehouse in charge after the complete consumption of a lot / batch of raw material of / packaging material .QA Personnel (Dispensing chemist) shall verify the reconciliation details.
  • Quantity of material issued shall be tallied from the copies of Production requisitions with that entered on the Material Bin Card.
  • Variation between quantity approved and quantity issued shall be calculated and entered.
  • For labels and literature reconciliation limit shall be less than 1%. Variation up to 2% shall be accepted for raw materials and packaging materials. For raw materials less than 10 Kg. quantity, the variation up to 3% shall be acceptable. If variation exceeds the limit, warehouse in-charge shall investigate and justify.

ABBREVIATION(s)
Q.A : Quality Assurance
Q.C : Quality Control
SOP : Standard Operating Procedure
No. : Number
W.H : Warehouse
GRN : Goods receipt note

ANNEXURE(s)
Annexure No. - 1 - Material Bin Card

REVISION CARD
Nil

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