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SOP for Preventive Maintenance for Screw Capping Machine

OBJECTIVE
To have hassle free performance and achieve designed output with acceptable quality from the machine.

SCOPE
To cover lubrication, daily check, weekly, monthly and yearly maintenance checks and services.

RESPONSIBILITY
Maintenance personnel for carrying routine maintenance and checks.
Operators should carrying out daily and weekly checks, lubrication and greasing.

PROCEDURE
Daily Maintenance
  • Check main supply (R, Y, B and N) daily.
  • Check for lubrication if any gear or moving parts system are dry.

Weekly Maintenance
  • Lubricate all moving parts, gears, bushes with grease and oil.
  • Check alignment of all assembly.


Monthly Maintenance
  • Remove all covers and guards and clean the machine thoroughly.
  • Check all the nut-bolt fittings of the machine.
  • Check all electrical wire connection inside the control panel.
  • Check machine for fine setting, alignment and adjust if required.
  • Check the working of all electrical parts like main switch, push buttons contractors, MCB etc. and replace immediately if required.

Quarterly Maintenance
  • Check wear and tear of the parts.
  • Rectify alignment and replace worn parts if any.
  • Replace oil of gear box.
  • Inspect machine assemblies for wear and tear.

REVISION HISTORY
Nil

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